All openings
PLC Engineer
- Department
- Robotics & Automation
- Location
- Kadapa
- Level
- Experienced
- Job type
- Full-Time
- Experience
- 5–10 yrs
Key Responsibilities
- Design, develop, and implement PLC logic, HMI screens, and control strategies for automated machines and production lines.
- Work from machine concept to commissioning, including requirements gathering, programming, simulation, FAT (Factory Acceptance Test), installation, and SAT (Site Acceptance Test).
- Program and troubleshooting on Siemens (TIA Portal, Step 7), B&R (Automation Studio), and Mitsubishi PLCs (GX Works, iQ Platform).
- Integrate PLCs with motion controllers, sensors, drives, and industrial communication networks (PROFINET, EtherCAT, Ethernet/IP, Modbus).
- Develop end-to-end functional logic for machine sequences, interlocks, safety, and process optimization.
- Perform factory trials, fault diagnosis, and on-site commissioning at customer locations.
- Collaborate with design, mechanical, and electrical teams to ensure seamless integration with hardware and instrumentation.
- Prepare technical documentation including PLC program structure, wiring schematics review, and operation manuals.
- Provide training and support to operators and maintenance teams on equipment operation. Ensure compliance with safety standards (IEC, ISO, CE) and industry best practices.
Skills Required
- Siemens: TIA Portal, Step 7, WinCC, S7-300/400/1200/1500 series
- B&R: Automation Studio, X20/X90 series
- Mitsubishi: GX Works2/3, iQ-R, FX, Q Series
- Strong knowledge of industrial communication protocols (PROFIBUS, PROFINET, Modbus TCP/RTU, CANopen).
- Experience in servo/motion control programming and drive integration. Ability to debug complex logic and optimize performance of machine sequences.
- Hands-on exposure to safety PLCs (e.g., Siemens F-series, B&R SafeLOGIC).
- Familiarity with electrical drawings, P&IDs, and machine schematics.
- Excellent analytical, troubleshooting, and communication skills.
Qualification
Bachelor’s Degree / Diploma in Electrical, Electronics, Instrumentation, or Automation Engineering.